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maintenance personnel with the necessary competencies to effectively and safely operate,
maintain, and troubleshoot the digital forming machine. Here's a recommended curriculum
outline:
Module 1: Introduction to Digital Forming Machines and Automation - Overview of digital
forming machines and their advantages over traditional machines. Introduction to automation
concepts and its role in modern manufacturing. Understanding the components and subsystems
of a digital forming machine.
Module 2: Basics of Digital Control Systems - Fundamentals of digital control systems and their
architecture. Introduction to Programmable Logic Controllers (PLCs) and Human-Machine
Interfaces (HMIs). Operating principles of sensors, actuators, and motor drives in the context of
digital machines.

Module 3: Machine Operation and Control - Hands-on training on machine startup, shutdown,
and control using the HMI. Learning to set and adjust machine parameters, such as speed,
pressure, temperature, and timing. Understanding machine modes, presets, and user interfaces.

Module 4: Programming Fundamentals - Introduction to basic programming concepts relevant
to digital forming machines. Learning to modify and create simple programs for automated
sequences. Practical exercises in programming logic, loops, and conditional statements.

Module 5: Maintenance and Troubleshooting - Preventive maintenance practices for digital
forming machines. Identifying common issues, fault codes, and alarms. Hands-on
troubleshooting exercises to diagnose and rectify malfunctions.
Module 6: Safety Considerations - Overview of safety protocols specific to digital machines and
automation. Proper handling of emergency stops, interlocks, and safety features. Understanding
safety risks and measures when working with digital controls.
Module 7: Data Monitoring and Analysis - Introduction to data collection, monitoring, and
analysis using the digital system. Hands-on experience in interpreting data trends and making
informed decisions. Using collected data for process optimization and quality control.

Module 8: Advanced Features and IIoT Integration - Exploring advanced features of the digital
forming machine, such as advanced motion control and remote access. Introduction to Industrial
Internet of Things (IIoT) concepts and its application in manufacturing. Understanding the
benefits of IIoT integration and real-time data exchange.

Module 9: Practical Applications and Projects - Engaging in hands-on projects that involve
creating, modifying, and optimizing programs for specific forming tasks. Simulated scenarios for
troubleshooting and problem-solving in a controlled environment.

Module 10: Final Assessment and Certification - Comprehensive assessment to evaluate
participants' knowledge and skills. Awarding of certificates upon successful completion of the
training program.
It's important to tailor the curriculum to the specific needs of your organization, the type of
digital forming machine, and the skill levels of your personnel. Interactive training methods,
practical exercises, and real-world scenarios should be incorporated to enhance learning and
retention. Additionally, providing ongoing support and refresher training as needed can help
ensure a smooth transition and optimal operation of the digital forming machine.

Copyright © by DIGIGREEN All Rights Reserved Volume I – Chapter III: Digital and Green Machining and Forming 42