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• Develop or update control software and programming to enable automation, motion
control, data logging, and other digital functions.

9. Power Supply and Conditioning
• Ensure stable and clean power supply to all components, including voltage regulation and
surge protection.

10. Cooling and Ventilation

• Depending on the increased electrical and electronic load, consider upgrading cooling and
ventilation systems to prevent overheating.
11. Training and Documentation

• Provide training for operators and maintenance personnel on the new digital system and
components.
• Update machine documentation, including manuals, schematics, and troubleshooting
guides.
It's important to work closely with experienced engineers, automation specialists, and vendors
who have expertise in retrofitting and digitalization. They can help assess the specific needs of
your forming machine and recommend the most suitable components and technologies for a
successful retrofit project.
The costs involved in retrofitting a forming machine can vary widely depending on factors such
as the type of machine, the extent of modifications, the complexity of the retrofit, and the
desired outcomes. Here are some of the main cost considerations that you should take into
account when planning a retrofitting project:
1. Component Costs

• New Components: The cost of purchasing new components such as sensors, actuators,
drives, motors, controllers, and other automation-related equipment.
• Upgraded Tooling: If the retrofit requires modifications to tooling, molds, or fixtures, the
cost of redesigning or replacing these components.
2. Labor Costs

• Engineering and Design: Costs associated with engineering, design, and CAD work to plan
and develop the retrofit.
• Installation: Labor expenses for skilled technicians or engineers to perform the retrofit,
including mechanical, electrical, and programming work.
• Testing and Validation: Costs related to testing and validating the retrofitted machine,
including troubleshooting and adjustments.

3. Software and Programming

• Development: Costs for developing, updating, or customizing software programs and
control logic for the digital system.
• Integration: Expenses for integrating new software components with existing systems and
interfaces.

4. Consultation and Expertise

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