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The increasing of the number of interconnected fabrication systems will lead to the new type of
industry named as „Industry 4.0”. Industry 4.0 represents the convergence of digital
manufacturing technologies with the Internet of Things (IoT), big data analytics, and AI [1].
Personalization: Digital
manufacturing allows for greater
product customization and
personalization, meeting individual
customer demands.
Increased Automation: emphasizes Reskilling and Upskilling: The
the integration of smart devices transition to digital manufacturing
and robotics to automate various requires upskilling the workforce
aspects of the manufacturing to adapt to new technologies and
process. data-driven processes.
Predictive Maintenance: Digital
Energy Efficiency: Digital
manufacturing enables predictive Industry manufacturing technologies can
maintenance, where machinery contribute to energy efficiency,
and equipment are monitored to 4.0
anticipate maintenance needs and reducing energy consumption and
environmental impact
reduce downtime.
Fig. 3.3. Industry 4.0 – estimated characteristics
Regarding the market evolution, according to a report by Deloitte [2], Industry 4.0 adoption is
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expected to increase the annual global manufacturing value by up to $3.7 trillion by 2025.
Steps for transition from traditional machining and forming manufacturing to digital
manufacturing
The transition from traditional machining and forming to their digital versions is a complex
process that requires careful planning, execution, and ongoing adaptation [2-6]. By following
these steps and remaining open to technological advancements, your organization can
successfully embrace the benefits of digital manufacturing. [4,5,6]
Remember that the transition to digital manufacturing can be gradual and may vary depending
on the specific needs and resources of your organization. It's essential to have a well-defined
strategy and be open to adapting as new technologies emerge in the ever-evolving
manufacturing landscape.
The transition from traditional manufacturing to digital manufacturing involves adopting new
technologies and processes to improve efficiency, productivity, and flexibility in the
manufacturing process.
The main steps for this transition are presented below:
1. Assessment and Planning:
• Conduct a thorough assessment of your current manufacturing processes, equipment,
and systems. Identify the strengths and weaknesses of your traditional manufacturing
setup.
• Consider factors such as production capacity, cycle times, quality control, and material
handling.
• Analyse the potential impact of digital manufacturing technologies on your business,
including cost savings, increased productivity, and enhanced product quality.
1 Deloitte: Industry 4.0. Smart operations – an imperative for the future of manufacture, 2020,
https://www2.deloitte.com/content/dam/Deloitte/in/Documents/manufacturing/in-manufacturing-an-
imperative-for-future-of-manufacturing-noexp.pdf
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